LEADING METAL GASKETS MANUFACTURER, EXPORTER & SUPPLIER

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Manufacturer, Exporter & Supplier of Copper-Nickel, Stainless Steel & Alloy Industrial Gaskets

Sunflex Metalloy
sales@sunflexmetalloy.com +91 9930614545
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Corrugated Metal Gaskets

Corrugated Metal Gaskets Manufacturer & Supplier – Sunflex Metalloy

Multiple Sealing Lines for Pressure Vessels, Heat Exchangers & Low-Bolt-Load Flanges

Corrugated Metal gaskets are manufactured by forming a thin metal sheet into a series of concentric corrugations — creating multiple raised contact ridges across the gasket face. When compressed under bolt load, these ridges bite into the flange surface and deform slightly, creating multiple independent sealing lines that significantly enhance leak tightness compared to a flat gasket of the same material.

Corrugated metal gaskets can be supplied plain or with a soft overlay layer — typically flexible graphite or PTFE — which further enhances conformability and surface fill for improved sealing performance, in any of our seven manufactured alloys.

Available Materials: Copper-Nickel · Stainless Steel · Copper · Brass · Inconel · Monel · Hastelloy

Quick Spec Strip:

Corrugated Metal Gaskets — Available in All 7 Premium Materials

Sunflex Metalloy manufactures Corrugated Metal Gaskets in seven premium alloys, so you can match the gasket material precisely to your process fluid, temperature, and corrosion requirements.

1. Corrugated Metal Gaskets — Copper-Nickel

Copper-Nickel (Cu-Ni 90/10 / 70/30) — The benchmark choice for marine, offshore & desalination duty

Copper-Nickel (Cu-Ni 90/10 / 70/30) is one of the most requested materials for corrugated metal gaskets, offering outstanding seawater & biofouling resistance, with a maximum operating temperature of 400°C and a typical pressure rating of Class 150–2500 — making it the benchmark choice for marine, offshore & desalination duty.

Key Specifications:
  • Material: Copper-Nickel (Cu-Ni 90/10 / 70/30)
  • Max Operating Temperature: Up to 400°C
  • Corrosion Resistance: Outstanding seawater & biofouling resistance
  • Pressure Class: Class 150–2500

Best For: Marine heat exchangers · Pressure vessels · Glass-lined or fragile equipment flanges · Process columns · Low bolt load flange connections

Copper-Nickel Corrugated Metal Gasket manufacturer in India Copper-Nickel Corrugated Metal Gasket manufacturer in India

2. Corrugated Metal Gaskets — Stainless Steel

Stainless Steel (SS 304 / 316 / 316L) — The most versatile, cost-effective all-round choice

Stainless Steel (SS 304 / 316 / 316L) is one of the most requested materials for corrugated metal gaskets, offering excellent general & chemical corrosion resistance, with a maximum operating temperature of 600°C and a typical pressure rating of Class 150–2500 — making it the most versatile, cost-effective all-round choice.

Key Specifications:
  • Material: Stainless Steel (SS 304 / 316 / 316L)
  • Max Operating Temperature: Up to 600°C
  • Corrosion Resistance: Excellent general & chemical corrosion resistance
  • Pressure Class: Class 150–2500

Best For: Marine heat exchangers · Pressure vessels · Glass-lined or fragile equipment flanges · Process columns · Low bolt load flange connections

Stainless Steel Corrugated Metal Gasket manufacturer in India Stainless Steel Corrugated Metal Gasket manufacturer in India

3. Corrugated Metal Gaskets — Copper

Copper (C11000 / ETP) — Low-to-medium pressure sealing with excellent conductivity

Copper (C11000 / ETP) is one of the most requested materials for corrugated metal gaskets, offering good ductility & soft-sealing conformability, with a maximum operating temperature of 250°C and a typical pressure rating of Class 150–1500 — making it low-to-medium pressure sealing with excellent conductivity.

Key Specifications:
  • Material: Copper (C11000 / ETP)
  • Max Operating Temperature: Up to 250°C
  • Corrosion Resistance: Good ductility & soft-sealing conformability
  • Pressure Class: Class 150–1500

Best For: Marine heat exchangers · Pressure vessels · Glass-lined or fragile equipment flanges · Process columns · Low bolt load flange connections

Copper Corrugated Metal Gasket manufacturer in India Copper Corrugated Metal Gasket manufacturer in India

4. Corrugated Metal Gaskets — Brass

Brass (CZ108 / C36000) — Economical general-duty & instrumentation sealing

Brass (CZ108 / C36000) is one of the most requested materials for corrugated metal gaskets, offering moderate corrosion resistance, good machinability, with a maximum operating temperature of 200°C and a typical pressure rating of Class 150–900 — making it economical general-duty & instrumentation sealing.

Key Specifications:
  • Material: Brass (CZ108 / C36000)
  • Max Operating Temperature: Up to 200°C
  • Corrosion Resistance: Moderate corrosion resistance, good machinability
  • Pressure Class: Class 150–900

Best For: Marine heat exchangers · Pressure vessels · Glass-lined or fragile equipment flanges · Process columns · Low bolt load flange connections

Brass Corrugated Metal Gasket manufacturer in India Brass Corrugated Metal Gasket manufacturer in India

5. Corrugated Metal Gaskets — Inconel

Inconel (600 / 625 / 718) — Extreme heat, cryogenic & superalloy-grade service

Inconel (600 / 625 / 718) is one of the most requested materials for corrugated metal gaskets, offering exceptional oxidation & high-temperature resistance, with a maximum operating temperature of 1000°C+ and a typical pressure rating of Class 150–2500 — making it extreme heat, cryogenic & superalloy-grade service.

Key Specifications:
  • Material: Inconel (600 / 625 / 718)
  • Max Operating Temperature: Up to 1000°C+
  • Corrosion Resistance: Exceptional oxidation & high-temperature resistance
  • Pressure Class: Class 150–2500

Best For: Marine heat exchangers · Pressure vessels · Glass-lined or fragile equipment flanges · Process columns · Low bolt load flange connections

Inconel Corrugated Metal Gasket manufacturer in India Inconel Corrugated Metal Gasket manufacturer in India

6. Corrugated Metal Gaskets — Monel

Monel (400 / K-500) — Hydrofluoric acid & chemical processing duty

Monel (400 / K-500) is one of the most requested materials for corrugated metal gaskets, offering outstanding resistance to acids & seawater, with a maximum operating temperature of 480°C and a typical pressure rating of Class 150–2500 — making it hydrofluoric acid & chemical processing duty.

Key Specifications:
  • Material: Monel (400 / K-500)
  • Max Operating Temperature: Up to 480°C
  • Corrosion Resistance: Outstanding resistance to acids & seawater
  • Pressure Class: Class 150–2500

Best For: Marine heat exchangers · Pressure vessels · Glass-lined or fragile equipment flanges · Process columns · Low bolt load flange connections

Monel Corrugated Metal Gasket manufacturer in India Monel Corrugated Metal Gasket manufacturer in India

7. Corrugated Metal Gaskets — Hastelloy

Hastelloy (C276 / C22) — The premium choice for the harshest chemical environments

Hastelloy (C276 / C22) is one of the most requested materials for corrugated metal gaskets, offering extreme resistance to highly corrosive/oxidizing media, with a maximum operating temperature of 1000°C+ and a typical pressure rating of Class 150–2500 — making it the premium choice for the harshest chemical environments.

Key Specifications:
  • Material: Hastelloy (C276 / C22)
  • Max Operating Temperature: Up to 1000°C+
  • Corrosion Resistance: Extreme resistance to highly corrosive/oxidizing media
  • Pressure Class: Class 150–2500

Best For: Marine heat exchangers · Pressure vessels · Glass-lined or fragile equipment flanges · Process columns · Low bolt load flange connections

Hastelloy Corrugated Metal Gasket manufacturer in India

Corrugated Metal Gaskets — Material Comparison Guide

Not sure which material is right for your corrugated metal gaskets application? Use this comparison to match your operating conditions to the right alloy.

Material Pressure Class Max Temp Flange Face Type Reusable Corrosion Resistance
Copper-NickelClass 150–2500Up to 400°CRF, FFNoOutstanding seawater & biofouling resistance
Stainless SteelClass 150–2500Up to 600°CRF, FFNoExcellent general & chemical corrosion resistance
CopperClass 150–1500Up to 250°CRF, FFNoGood ductility & soft-sealing conformability
BrassClass 150–900Up to 200°CRF, FFNoModerate corrosion resistance, good machinability
InconelClass 150–2500Up to 1000°C+RF, FFNoExceptional oxidation & high-temperature resistance
MonelClass 150–2500Up to 480°CRF, FFNoOutstanding resistance to acids & seawater
HastelloyClass 150–2500Up to 1000°C+RF, FFNoExtreme resistance to highly corrosive/oxidizing media

Standards, Grades & Certifications

All Corrugated Metal Gaskets manufactured by Sunflex Metalloy conform to internationally recognized material, dimensional, and quality standards. We supply to EPC contractors, project engineers, and maintenance teams across India and internationally — with complete documentation packages.

Applicable Standards:

Quality & Certification:

Industries Served

 gasket manufacturer for Oil and Gas Industry

Oil and Gas

  • Pipeline connections
  • Flange joints in oil refineries
gasket manufacturer for Chemical Processing industry

Chemical Processing

  • Sealing joints in chemical reactors
  • Flange connections in chemical plants
gasket manufacturer for Power Generation Industry

Power Generation

  • Boiler systems
  • Flange joints in power plants
gasket manufacturer for Petrochemical Industry

Petrochemical

  • Connecting pipes in petrochemical plants
  • Sealing joints in storage tanks
 gasket Manufacturing in india

Manufacturing

  • Machinery flange connections
  • Hydraulic systems
Gasket manufacturing for food processing & Pharmaceutical Industry

Pharmaceutical

  • Pharmaceutical manufacturing equipment
  • Sealing joints in cleanroom environments
gaskets for Mining Industry

Mining

  • Slurry pump connections
  • Flange joints in mining equipment
 gasket manufacturer and exporter for Marine & offshore industry

Marine

  • Pipeline & ship engine components
  • Sealing joints in marine pipelines

Frequently Asked Questions

The concentric corrugations create multiple independent sealing lines rather than one continuous flat contact face, which seals more reliably at lower bolt loads and better accommodates minor flange surface imperfections.
Yes, plain (uncoated) corrugated metal gaskets are used in less demanding, lower-pressure services. For most industrial applications we recommend a flexible graphite or PTFE overlay for improved sealing performance.
They're widely specified for glass-lined and fragile equipment flanges, pressure vessels, and process columns where a low bolt load is required to avoid damaging the mating flange surface.
For aggressive chemical media, Hastelloy or Monel corrugated gaskets are typically specified; for marine and seawater duty, Cu-Ni is the standard choice.