LEADING METAL GASKETS MANUFACTURER, EXPORTER & SUPPLIER

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Manufacturer, Exporter & Supplier of Copper-Nickel, Stainless Steel & Alloy Industrial Gaskets

Sunflex Metalloy
sales@sunflexmetalloy.com +91 9930614545
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Lens Ring Gaskets

Lens Ring Gaskets Manufacturer & Supplier – Sunflex Metalloy

Precision Spherical-Profile Sealing for Ultra-High-Pressure Pipelines & Process Systems

Lens Ring gaskets are precision-machined solid metal sealing rings with a distinctive convex spherical (lens-shaped) cross-section profile. The lens ring gasket seals through line contact — the convex spherical profile contacts the matching concave conical seat in the flange face at a single circular line of contact, concentrating sealing stress to a very high level even at relatively low bolt loads.

Lens Ring gaskets are widely used in high-pressure gas and oil pipeline systems, compressor stations, and instrumentation connections where operating pressures may reach several hundred bar — and are available machined from any of our seven premium alloys.

Available Materials: Copper-Nickel · Stainless Steel · Copper · Brass · Inconel · Monel · Hastelloy

Quick Spec Strip:

Lens Ring Gaskets — Available in All 7 Premium Materials

Sunflex Metalloy manufactures Lens Ring Gaskets in seven premium alloys, so you can match the gasket material precisely to your process fluid, temperature, and corrosion requirements.

1. Lens Ring Gaskets — Copper-Nickel

Copper-Nickel (Cu-Ni 90/10 / 70/30) — The benchmark choice for marine, offshore & desalination duty

Copper-Nickel (Cu-Ni 90/10 / 70/30) is one of the most requested materials for lens ring gaskets, offering outstanding seawater & biofouling resistance, with a maximum operating temperature of 400°C and a typical pressure rating of Class 150–2500 — making it the benchmark choice for marine, offshore & desalination duty.

Key Specifications:
  • Material: Copper-Nickel (Cu-Ni 90/10 / 70/30)
  • Max Operating Temperature: Up to 400°C
  • Corrosion Resistance: Outstanding seawater & biofouling resistance
  • Pressure Class: Class 150–2500

Best For: Ultra-high-pressure gas and oil pipelines · Compressor station flanges · High-pressure instrumentation connections · Subsea and wellhead applications

Copper-Nickel Lens Ring Gasket manufacturer in India Copper-Nickel Lens Ring Gasket manufacturer in India

2. Lens Ring Gaskets — Stainless Steel

Stainless Steel (SS 304 / 316 / 316L) — The most versatile, cost-effective all-round choice

Stainless Steel (SS 304 / 316 / 316L) is one of the most requested materials for lens ring gaskets, offering excellent general & chemical corrosion resistance, with a maximum operating temperature of 600°C and a typical pressure rating of Class 150–2500 — making it the most versatile, cost-effective all-round choice.

Key Specifications:
  • Material: Stainless Steel (SS 304 / 316 / 316L)
  • Max Operating Temperature: Up to 600°C
  • Corrosion Resistance: Excellent general & chemical corrosion resistance
  • Pressure Class: Class 150–2500

Best For: Ultra-high-pressure gas and oil pipelines · Compressor station flanges · High-pressure instrumentation connections · Subsea and wellhead applications

Stainless Steel Lens Ring Gasket manufacturer in India Stainless Steel Lens Ring Gasket manufacturer in India

3. Lens Ring Gaskets — Copper

Copper (C11000 / ETP) — Low-to-medium pressure sealing with excellent conductivity

Copper (C11000 / ETP) is one of the most requested materials for lens ring gaskets, offering good ductility & soft-sealing conformability, with a maximum operating temperature of 250°C and a typical pressure rating of Class 150–1500 — making it low-to-medium pressure sealing with excellent conductivity.

Key Specifications:
  • Material: Copper (C11000 / ETP)
  • Max Operating Temperature: Up to 250°C
  • Corrosion Resistance: Good ductility & soft-sealing conformability
  • Pressure Class: Class 150–1500

Best For: Ultra-high-pressure gas and oil pipelines · Compressor station flanges · High-pressure instrumentation connections · Subsea and wellhead applications

Copper Lens Ring Gasket manufacturer in India Copper Lens Ring Gasket manufacturer in India

4. Lens Ring Gaskets — Brass

Brass (CZ108 / C36000) — Economical general-duty & instrumentation sealing

Brass (CZ108 / C36000) is one of the most requested materials for lens ring gaskets, offering moderate corrosion resistance, good machinability, with a maximum operating temperature of 200°C and a typical pressure rating of Class 150–900 — making it economical general-duty & instrumentation sealing.

Key Specifications:
  • Material: Brass (CZ108 / C36000)
  • Max Operating Temperature: Up to 200°C
  • Corrosion Resistance: Moderate corrosion resistance, good machinability
  • Pressure Class: Class 150–900

Best For: Ultra-high-pressure gas and oil pipelines · Compressor station flanges · High-pressure instrumentation connections · Subsea and wellhead applications

Brass Lens Ring Gasket manufacturer in India

5. Lens Ring Gaskets — Inconel

Inconel (600 / 625 / 718) — Extreme heat, cryogenic & superalloy-grade service

Inconel (600 / 625 / 718) is one of the most requested materials for lens ring gaskets, offering exceptional oxidation & high-temperature resistance, with a maximum operating temperature of 1000°C+ and a typical pressure rating of Class 150–2500 — making it extreme heat, cryogenic & superalloy-grade service.

Key Specifications:
  • Material: Inconel (600 / 625 / 718)
  • Max Operating Temperature: Up to 1000°C+
  • Corrosion Resistance: Exceptional oxidation & high-temperature resistance
  • Pressure Class: Class 150–2500

Best For: Ultra-high-pressure gas and oil pipelines · Compressor station flanges · High-pressure instrumentation connections · Subsea and wellhead applications

Inconel Lens Ring Gasket manufacturer in India Inconel Lens Ring Gasket manufacturer in India

6. Lens Ring Gaskets — Monel

Monel (400 / K-500) — Hydrofluoric acid & chemical processing duty

Monel (400 / K-500) is one of the most requested materials for lens ring gaskets, offering outstanding resistance to acids & seawater, with a maximum operating temperature of 480°C and a typical pressure rating of Class 150–2500 — making it hydrofluoric acid & chemical processing duty.

Key Specifications:
  • Material: Monel (400 / K-500)
  • Max Operating Temperature: Up to 480°C
  • Corrosion Resistance: Outstanding resistance to acids & seawater
  • Pressure Class: Class 150–2500

Best For: Ultra-high-pressure gas and oil pipelines · Compressor station flanges · High-pressure instrumentation connections · Subsea and wellhead applications

Monel Lens Ring Gasket manufacturer in India Monel Lens Ring Gasket manufacturer in India

7. Lens Ring Gaskets — Hastelloy

Hastelloy (C276 / C22) — The premium choice for the harshest chemical environments

Hastelloy (C276 / C22) is one of the most requested materials for lens ring gaskets, offering extreme resistance to highly corrosive/oxidizing media, with a maximum operating temperature of 1000°C+ and a typical pressure rating of Class 150–2500 — making it the premium choice for the harshest chemical environments.

Key Specifications:
  • Material: Hastelloy (C276 / C22)
  • Max Operating Temperature: Up to 1000°C+
  • Corrosion Resistance: Extreme resistance to highly corrosive/oxidizing media
  • Pressure Class: Class 150–2500

Best For: Ultra-high-pressure gas and oil pipelines · Compressor station flanges · High-pressure instrumentation connections · Subsea and wellhead applications

Hastelloy Lens Ring Gasket manufacturer in India

Lens Ring Gaskets — Material Comparison Guide

Not sure which material is right for your lens ring gaskets application? Use this comparison to match your operating conditions to the right alloy.

Material Pressure Class Max Temp Flange Face Type Reusable Corrosion Resistance
Copper-NickelClass 150–2500Up to 400°CConcave conical seatNoOutstanding seawater & biofouling resistance
Stainless SteelClass 150–2500Up to 600°CConcave conical seatNoExcellent general & chemical corrosion resistance
CopperClass 150–1500Up to 250°CConcave conical seatNoGood ductility & soft-sealing conformability
BrassClass 150–900Up to 200°CConcave conical seatNoModerate corrosion resistance, good machinability
InconelClass 150–2500Up to 1000°C+Concave conical seatNoExceptional oxidation & high-temperature resistance
MonelClass 150–2500Up to 480°CConcave conical seatNoOutstanding resistance to acids & seawater
HastelloyClass 150–2500Up to 1000°C+Concave conical seatNoExtreme resistance to highly corrosive/oxidizing media

Standards, Grades & Certifications

All Lens Ring Gaskets manufactured by Sunflex Metalloy conform to internationally recognized material, dimensional, and quality standards. We supply to EPC contractors, project engineers, and maintenance teams across India and internationally — with complete documentation packages.

Applicable Standards:

Quality & Certification:

Industries Served

 gasket manufacturer for Oil and Gas Industry

Oil and Gas

  • Pipeline connections
  • Flange joints in oil refineries
gasket manufacturer for Chemical Processing industry

Chemical Processing

  • Sealing joints in chemical reactors
  • Flange connections in chemical plants
gasket manufacturer for Power Generation Industry

Power Generation

  • Boiler systems
  • Flange joints in power plants
gasket manufacturer for Petrochemical Industry

Petrochemical

  • Connecting pipes in petrochemical plants
  • Sealing joints in storage tanks
 gasket Manufacturing in india

Manufacturing

  • Machinery flange connections
  • Hydraulic systems
Gasket manufacturing for food processing & Pharmaceutical Industry

Pharmaceutical

  • Pharmaceutical manufacturing equipment
  • Sealing joints in cleanroom environments
gaskets for Mining Industry

Mining

  • Slurry pump connections
  • Flange joints in mining equipment
 gasket manufacturer and exporter for Marine & offshore industry

Marine

  • Pipeline & ship engine components
  • Sealing joints in marine pipelines

Frequently Asked Questions

A lens ring seals via a single circular line of contact between its convex spherical face and a matching concave conical seat machined into the flange, concentrating sealing stress far more intensely than a flat gasket's broad contact area — ideal for ultra-high pressure service.
Lens ring gaskets are typically specified for the most demanding high-pressure services, commonly rated well beyond 700 bar, making them a standard choice for high-pressure gas pipelines and compressor stations.
Lens ring gaskets require a flange with a precision-machined concave conical seat (per DIN 2696) — they are not interchangeable with standard flat, raised-face, or RTJ flanges.
Stainless Steel and Inconel are common for high-pressure gas and instrumentation service; Cu-Ni or Monel are preferred where the pipeline carries seawater or is exposed to a marine environment.