LEADING METAL GASKETS MANUFACTURER, EXPORTER & SUPPLIER

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Manufacturer, Exporter & Supplier of Copper-Nickel, Stainless Steel & Alloy Industrial Gaskets

Sunflex Metalloy
sales@sunflexmetalloy.com +91 9930614545
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Solid Metal Gaskets

Solid Metal Gaskets Manufacturer & Supplier – Sunflex Metalloy

Machined Solid-Body Rings for the Highest Sealing Reliability at Extreme Temperature & Pressure

Solid Metal gaskets are precision-manufactured in flat ring, lens ring, oval, octagonal, and custom machined profiles — to standard dimensions or fully custom specifications from your engineering drawings. Because the entire gasket body is solid metal, they offer the highest sealing reliability and temperature/pressure capability of any gasket form.

Sunflex Metalloy manufactures solid metal gaskets across all seven of our alloys, machined from solid bar/plate or cut and formed from sheet to your exact specification.

Available Materials: Copper-Nickel · Stainless Steel · Copper · Brass · Inconel · Monel · Hastelloy

Quick Spec Strip:

Solid Metal Gaskets — Available in All 7 Premium Materials

Sunflex Metalloy manufactures Solid Metal Gaskets in seven premium alloys, so you can match the gasket material precisely to your process fluid, temperature, and corrosion requirements.

1. Solid Metal Gaskets — Copper-Nickel

Copper-Nickel (Cu-Ni 90/10 / 70/30) — The benchmark choice for marine, offshore & desalination duty

Copper-Nickel (Cu-Ni 90/10 / 70/30) is one of the most requested materials for solid metal gaskets, offering outstanding seawater & biofouling resistance, with a maximum operating temperature of 400°C and a typical pressure rating of Class 150–2500 — making it the benchmark choice for marine, offshore & desalination duty.

Key Specifications:
  • Material: Copper-Nickel (Cu-Ni 90/10 / 70/30)
  • Max Operating Temperature: Up to 400°C
  • Corrosion Resistance: Outstanding seawater & biofouling resistance
  • Pressure Class: Class 150–2500

Best For: High-pressure steam systems · High-temperature process flanges · Pressure vessel closures · Subsea and deepwater sealing · Maximum sealing reliability applications

Copper-Nickel Solid Metal Gasket manufacturer in India Copper-Nickel Solid Metal Gasket manufacturer in India

2. Solid Metal Gaskets — Stainless Steel

Stainless Steel (SS 304 / 316 / 316L) — The most versatile, cost-effective all-round choice

Stainless Steel (SS 304 / 316 / 316L) is one of the most requested materials for solid metal gaskets, offering excellent general & chemical corrosion resistance, with a maximum operating temperature of 600°C and a typical pressure rating of Class 150–2500 — making it the most versatile, cost-effective all-round choice.

Key Specifications:
  • Material: Stainless Steel (SS 304 / 316 / 316L)
  • Max Operating Temperature: Up to 600°C
  • Corrosion Resistance: Excellent general & chemical corrosion resistance
  • Pressure Class: Class 150–2500

Best For: High-pressure steam systems · High-temperature process flanges · Pressure vessel closures · Subsea and deepwater sealing · Maximum sealing reliability applications

Stainless Steel Solid Metal Gasket manufacturer in India Stainless Steel Solid Metal Gasket manufacturer in India

3. Solid Metal Gaskets — Copper

Copper (C11000 / ETP) — Low-to-medium pressure sealing with excellent conductivity

Copper (C11000 / ETP) is one of the most requested materials for solid metal gaskets, offering good ductility & soft-sealing conformability, with a maximum operating temperature of 250°C and a typical pressure rating of Class 150–1500 — making it low-to-medium pressure sealing with excellent conductivity.

Key Specifications:
  • Material: Copper (C11000 / ETP)
  • Max Operating Temperature: Up to 250°C
  • Corrosion Resistance: Good ductility & soft-sealing conformability
  • Pressure Class: Class 150–1500

Best For: High-pressure steam systems · High-temperature process flanges · Pressure vessel closures · Subsea and deepwater sealing · Maximum sealing reliability applications

Copper Solid Metal Gasket manufacturer in India Copper Solid Metal Gasket manufacturer in India

4. Solid Metal Gaskets — Brass

Brass (CZ108 / C36000) — Economical general-duty & instrumentation sealing

Brass (CZ108 / C36000) is one of the most requested materials for solid metal gaskets, offering moderate corrosion resistance, good machinability, with a maximum operating temperature of 200°C and a typical pressure rating of Class 150–900 — making it economical general-duty & instrumentation sealing.

Key Specifications:
  • Material: Brass (CZ108 / C36000)
  • Max Operating Temperature: Up to 200°C
  • Corrosion Resistance: Moderate corrosion resistance, good machinability
  • Pressure Class: Class 150–900

Best For: High-pressure steam systems · High-temperature process flanges · Pressure vessel closures · Subsea and deepwater sealing · Maximum sealing reliability applications

Brass Solid Metal Gasket manufacturer in India Brass Solid Metal Gasket manufacturer in India

5. Solid Metal Gaskets — Inconel

Inconel (600 / 625 / 718) — Extreme heat, cryogenic & superalloy-grade service

Inconel (600 / 625 / 718) is one of the most requested materials for solid metal gaskets, offering exceptional oxidation & high-temperature resistance, with a maximum operating temperature of 1000°C+ and a typical pressure rating of Class 150–2500 — making it extreme heat, cryogenic & superalloy-grade service.

Key Specifications:
  • Material: Inconel (600 / 625 / 718)
  • Max Operating Temperature: Up to 1000°C+
  • Corrosion Resistance: Exceptional oxidation & high-temperature resistance
  • Pressure Class: Class 150–2500

Best For: High-pressure steam systems · High-temperature process flanges · Pressure vessel closures · Subsea and deepwater sealing · Maximum sealing reliability applications

Inconel Solid Metal Gasket manufacturer in India Inconel Solid Metal Gasket manufacturer in India

6. Solid Metal Gaskets — Monel

Monel (400 / K-500) — Hydrofluoric acid & chemical processing duty

Monel (400 / K-500) is one of the most requested materials for solid metal gaskets, offering outstanding resistance to acids & seawater, with a maximum operating temperature of 480°C and a typical pressure rating of Class 150–2500 — making it hydrofluoric acid & chemical processing duty.

Key Specifications:
  • Material: Monel (400 / K-500)
  • Max Operating Temperature: Up to 480°C
  • Corrosion Resistance: Outstanding resistance to acids & seawater
  • Pressure Class: Class 150–2500

Best For: High-pressure steam systems · High-temperature process flanges · Pressure vessel closures · Subsea and deepwater sealing · Maximum sealing reliability applications

Monel Solid Metal Gasket manufacturer in India Monel Solid Metal Gasket manufacturer in India

7. Solid Metal Gaskets — Hastelloy

Hastelloy (C276 / C22) — The premium choice for the harshest chemical environments

Hastelloy (C276 / C22) is one of the most requested materials for solid metal gaskets, offering extreme resistance to highly corrosive/oxidizing media, with a maximum operating temperature of 1000°C+ and a typical pressure rating of Class 150–2500 — making it the premium choice for the harshest chemical environments.

Key Specifications:
  • Material: Hastelloy (C276 / C22)
  • Max Operating Temperature: Up to 1000°C+
  • Corrosion Resistance: Extreme resistance to highly corrosive/oxidizing media
  • Pressure Class: Class 150–2500

Best For: High-pressure steam systems · High-temperature process flanges · Pressure vessel closures · Subsea and deepwater sealing · Maximum sealing reliability applications

Hastelloy Solid Metal Gasket manufacturer in India

Solid Metal Gaskets — Material Comparison Guide

Not sure which material is right for your solid metal gaskets application? Use this comparison to match your operating conditions to the right alloy.

Material Pressure Class Max Temp Flange Face Type Reusable Corrosion Resistance
Copper-NickelClass 150–2500Up to 400°CAll typesNoOutstanding seawater & biofouling resistance
Stainless SteelClass 150–2500Up to 600°CAll typesNoExcellent general & chemical corrosion resistance
CopperClass 150–1500Up to 250°CAll typesNoGood ductility & soft-sealing conformability
BrassClass 150–900Up to 200°CAll typesNoModerate corrosion resistance, good machinability
InconelClass 150–2500Up to 1000°C+All typesNoExceptional oxidation & high-temperature resistance
MonelClass 150–2500Up to 480°CAll typesNoOutstanding resistance to acids & seawater
HastelloyClass 150–2500Up to 1000°C+All typesNoExtreme resistance to highly corrosive/oxidizing media

Standards, Grades & Certifications

All Solid Metal Gaskets manufactured by Sunflex Metalloy conform to internationally recognized material, dimensional, and quality standards. We supply to EPC contractors, project engineers, and maintenance teams across India and internationally — with complete documentation packages.

Applicable Standards:

Quality & Certification:

Industries Served

 gasket manufacturer for Oil and Gas Industry

Oil and Gas

  • Pipeline connections
  • Flange joints in oil refineries
gasket manufacturer for Chemical Processing industry

Chemical Processing

  • Sealing joints in chemical reactors
  • Flange connections in chemical plants
gasket manufacturer for Power Generation Industry

Power Generation

  • Boiler systems
  • Flange joints in power plants
gasket manufacturer for Petrochemical Industry

Petrochemical

  • Connecting pipes in petrochemical plants
  • Sealing joints in storage tanks
 gasket Manufacturing in india

Manufacturing

  • Machinery flange connections
  • Hydraulic systems
Gasket manufacturing for food processing & Pharmaceutical Industry

Pharmaceutical

  • Pharmaceutical manufacturing equipment
  • Sealing joints in cleanroom environments
gaskets for Mining Industry

Mining

  • Slurry pump connections
  • Flange joints in mining equipment
 gasket manufacturer and exporter for Marine & offshore industry

Marine

  • Pipeline & ship engine components
  • Sealing joints in marine pipelines

Frequently Asked Questions

A solid metal gasket has no filler, jacket, or overlay — the entire body is a single machined metal ring. This gives it the highest possible temperature and pressure rating of any gasket form, at the cost of needing very good flange surface finish for a reliable seal.
Flat face and raised face solid gaskets suit standard process piping; RTJ groove-face solid rings are used on ring-type-joint flanges; male-female and tongue-and-groove profiles are used where the flange design itself provides additional centering and containment.
Yes, we CNC-machine solid metal gaskets to any custom profile, dimension, or thickness from your drawing, in any of our seven manufactured alloys.
All solid metal gaskets are supplied with a Material Test Certificate (MTC) to EN 10204 3.1, with 3.2 third-party witnessed certification available on request.